Main causes of industrial engine failures

All Electrical, electronic and mechanical equipment will eventually Encounter problems that can cause them to fail. Home appliances (Refrigerators, Ovens, Stoves, Freezers, Washers, Dryers, etc.) often break down. whether due to manufacturing defects or errors related to the use of the equipment. It’s the same thing in an industrial environment: machines sometimes go out of order. Here is a brief overview of the most common causes of industrial engine failures so you know when it is time to proceed with the repair of your engines.

Human causes

The engines used in industrial environments are constantly being perfected to improve their performance. This makes them complex equipment, which requires a lot of knowledge to know how to maneuver them. Unfortunately, some companies neglect the training given to their employees and this has a major impact on the use of resources. For example, when a failure occurs, it is preferable to use an expert to locate the source of the problem and repair the engines rather than disassembling the equipment yourself. In addition to the risk of aggravating the case, this reaction can also lead to additional injuries and costs.

Another common human cause is operational overload. In order to save time, or to meet suddenly higher demand than usual, some companies are demanding too much from machines. Instead of achieving higher performance, they are subject to major outages due to overload. So it’s clearly not a win-win in the long run.

The causes of Equipment

In addition to possible faults in machine manufacturing, one of the most common causes of failure in industrial environments is lubrication defects. These take root in bearing sealing problems and occur when there is accumulation of dust or debris on the lubricant. This occurs especially during high pressure cleaning or during the on-off phases. One clue that can put you on the spot is the suspicious noises generated by the engine while it is running.

Inappropriate connections are also frequently pointed at. When the equipment is not properly connected and the manufacturer’s instructions are not followed to the letter (regarding power and voltage, for example), the engine may experience surges that, when they occur repeatedly, damage coils and transformers. Of course, many other causes of industrial engine failure are possible, from corrosion to mechanical breakage to fire. This is why it is always better to have access to technical support in order to be able to determine the source of the malfunctions you face.

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